The Off-Road Place in Irving, Texas, installed the ReadyLift 66-54100 leveling kit on our 2024 GX 550 Overtrail. After installation, the shop could not mount the sway bar center support bracket due to a 1" gap between the bracket and the mounting point. After a test drive with the center support bracket removed, they advised that its absence would not compromise driveability. I drove the vehicle home and immediately noticed that when hitting bumps at lower speeds, the front end produces a noticeable clunking sound, which is also felt in the steering wheel and is readily discernible on a gravel road.
Has anyone encountered this issue when lifting the front of an Overtrail model?
Does the EKDSS need to be bled down to reinstall the mounting bracket to the original location, then EKDSS rebled?
Or maybe fabricate a spacer for the sway bar center support bracket?
3-20-25 Update: The sway bar and KDSS are set on the skid plate, which surely is causing the clunking noise.
Released the KDSS. Reinstalled the sway bar center support. Found that the sway bar end link bolts were left loose. Retightened the bolts and checked all other bolts. The clunking noise is gone. Alignment is good. It drives just as nicely as it did on the first day. Thanks everyone for the thoughts.
Update: Shop information added, as the shop was only willing to refund 25% ($225) of the labor.
Has anyone encountered this issue when lifting the front of an Overtrail model?
Does the EKDSS need to be bled down to reinstall the mounting bracket to the original location, then EKDSS rebled?
Or maybe fabricate a spacer for the sway bar center support bracket?
3-20-25 Update: The sway bar and KDSS are set on the skid plate, which surely is causing the clunking noise.
Released the KDSS. Reinstalled the sway bar center support. Found that the sway bar end link bolts were left loose. Retightened the bolts and checked all other bolts. The clunking noise is gone. Alignment is good. It drives just as nicely as it did on the first day. Thanks everyone for the thoughts.
Update: Shop information added, as the shop was only willing to refund 25% ($225) of the labor.
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